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The Pillars of Robust
Infrastructure

The Pillars of Robust Infrastructure

Overview

A beacon of excellence in the realm of DI/DF pipe fittings and valves, is not just a manufacturer, it is an architectural marvel in itself. The company’s infrastructure stands as a testament to precision, innovation, and a commitment to engineering solutions that transcend ordinary standards.

A beacon of excellence in the realm of DI/DF pipe fittings and valves, is not just a manufacturer; it is an architectural marvel in itself. The company’s infrastructure stands as a testament to precision, innovation, and a commitment to engineering solutions that transcend ordinary standards.

Our infrastructure isn’t merely a collection of buildings and machinery; it’s a meticulously crafted ecosystem. Every facet, from manufacturing facilities to collaborative spaces and sustainability initiatives, is a testament to the company’s ethos of precision, innovation, and commitment to engineering excellence.

Machinery

20+ Active machinery

Production

Monthly 300+ ton

Manufacturing

2 Unit

Machinery

20+ Active
machinery

Production

Monthly
300+ ton

Manufacturing

Monthly
100 ton

Manufacturing Process

The company adheres to international standards in its manufacturing processes, ensuring that all products undergo rigorous testing to meet required specifications. Comprehensive in-house facilities are available for testing sand, raw materials, conducting chemical analyses, load testing, and implementing other quality control measures. Each stage, from the receipt of raw materials and production to quality testing and product dispatch, is meticulously monitored by a team of expert production managers. The use of spectrometers enhances the accuracy of 27 chemical composition analyses.

Production Facilities

The company integrates in-house design capabilities with advanced machinery to expedite pattern production. Utilizing software such as AutoCAD, Creo Parametric, and SolidWorks, products are meticulously designed and optimized through simulations. A 4-axis Vertical Machining Center (VMC) machine facilitates the rapid and precise creation of new designs. The melting capacity stands at 22,500 tons per year of ductile iron, achieved through the operation of four induction furnaces, resulting in a finished goods capacity of 12,000 tons annually. The company specializes in producing GGG50 grade ductile iron.

Manufacturing Facilities

Sand Plant

Equipped with multiple sand plants, including RMC-15 and RMC-20, with capacities ranging from 9 to 20 tons per hour, supporting various molding machines.

Melting System

Comprises induction furnaces with capacities of up to one ton, supported by power packs ranging from 750 to 1,000 kW.

Core Making

Features cold box core shooters, core sand mixers, air receivers for CO₂, and electrically heated core ovens.

Molding System

Includes SMFA 900 and ARPA-450 molding machines, utilizing jolt squeeze technology.

Metal Pouring

Offers both mechanical pouring via hoists and manual pouring options.

Shot Blasting

Utilizes shot blasting machines with batch capacities of up to 500 kg.

Fettling

The fettling process involves cleaning, trimming, and finishing castings to remove excess material and prepare them for final inspection.

Product Range

Double Flanged Ductile Iron Pipes
Double Flanged Concentric Reducer (Taper)
Double Flanged 90° Bend (Elbow)
Double Flanged 45° Bend
Dismantling Joint
All Socket Tee